Incoloy 800/800H/800HT Forged Fittings Manufacturer
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Incoloy 800, 800H, and 800HT forged fittings are high-performance nickel‑iron‑chromium forged fittings designed to handle high pressure and high temperatures. These Incoloy 800H threaded forged fittings are highly corrosion resistant and strong, making them ideal for demanding industrial applications. Midland Alloy is a trusted Incoloy 800 forged fittings manufacturer in India. Our products meet ASTM B564 and ASME SB564 standards, and we supply them to clients all over the world. With years of experience and a wide selection of custom solutions, we provide forged fittings in a variety of sizes, shapes, types, and surface treatments to suit any purpose. Made from UNS N08811, UNS N08810, and related grades, our Incoloy 800 socket weld forged fittings contain high nickel, iron and chromium content, offering resistance to oxidation and chloride stress corrosion cracking.
Benefits of Incoloy High‑Pressure Forged Fittings
Incoloy high-pressure forged fittings provide dependable performance under demanding situations. Here’s why industries prefer them:
- High Strength and Durability: Incoloy 800 socket weld forged fittings offer excellent strength for tough, high-pressure jobs
- Corrosion Resistance: The nickel-iron-chromium mix protects against oxidation, acid attack, and general corrosion
- High-Temperature Performance: Suitable for heat exchangers and reactors, particularly Incoloy 800HT forged fittings
- Weldability and Formability: Easy to fabricate into different forged fitting types without losing strength
- Chloride Stress Corrosion Cracking: Resistant to chloride-induced cracking in marine or chemical plants
Incoloy 800 and Incoloy 825 forged fittings differ primarily in their chemical composition and corrosion resistance. Incoloy 800 forged fitting is an iron, nickel, and chrome alloy designed to offer high-temperature strength and exceptional resistance to oxidation and carburization, making it perfect for heat exchangers and furnace components. In contrast, Incoloy 825 forged fitting contains extra elements including molybdenum, copper and titanium, which increase its resistance to reducing acids, stress-corrosion cracking, and pitting, especially in harsh corrosive environments such as chemical processing and marine applications. While both alloys have strong mechanical strength and corrosion resistance, Incoloy 825 performs better in harsh chemical environments than Incoloy 800.
Specification of Incoloy 800 Forged Fittings
Socketweld : 1/8" to 4" NB
Screwed-Threaded : 1/8" to 4" NB
ASTM B564/ASME SB564
ASME 16.11, MSS SP-79, 83, 95, 97, BS 3799
Forge, Cast, Push, Press, etc.
2000 LBS, 3000 LBS, 6000 LBS, 9000 LBS
Socketweld Fittings, Screwed-Threaded Fittings
Types of Incoloy 800 Forged Fittings
Manufacturing Types
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Threaded Forged FittingsDesigned with internal or external threads, these fittings allow quick assembly and disassembly without welding.
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Socket Weld Forged FittingsThese fittings are joined by inserting the pipe into a recessed area of the fitting and welding around it, ensuring strong, leak-proof joints.
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Screwed FittingsSimilar to threaded types, screwed fittings are connected using screw threads, making installation simple and cost-effective.
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BSPTBushings help reduce the bore size in a fitting or valve connection by joining pipes of varying diameters.
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NPTEnd caps are used to seal a pipeline's end, shielding it from impurities and guaranteeing closed systems' safety.
Forms
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Forged ElbowElbows, which come in 45° and 90° varieties shift the direction of flow with little pressure loss.
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Forged BushingBushings help reduce the bore size in a fitting or valve connection by joining pipes of varying diameters.
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Forged TeeUsed to split or combine flow across three directions essential for branching pipeline.
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Forged CouplingOffer a safe connection between two pipes; threaded and socket-welded options are available.
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Forged PlugClose open pipe ends which are frequently used for isolation or testing.
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Forged CrossWith four openings, cross fittings help connect four pipes used when fluid distribution needs to occur in multiple directions.
Contact us today to discuss how Incoloy 800 Forged Fittings can benefit your application. Whether you need guidance in selecting the right pipes or have specific requirements, our team of experts is here to help you find the optimal solution.
Technical Details & Delivery Condition
| Grade | C | Mn | Si | S | Cu | Fe | Ni | Cr | Al | Ti |
| 800 | 0.10 max | 1.50 max | 1.00 max | 0.015 max | 0.75 max | 39.50 min | 30.00 – 35.00 | 19.00 – 23.00 | 0.15 – 0.60 | 0.15 – 0.60 |
| 800H | 0.05 – 0.10 | 1.50 max | 1.00 max | 0.015 max | 0.75 max | 39.50 min | 30.00 – 35.00 | 19.00 – 23.00 | 0.15 – 0.60 | 0.15 – 0.60 |
| 800HT | 0.06 – 0.10 | 1.50 max | 1.00 max | 0.015 max | 0.75 max | 39.50 min | 30.00 – 35.00 | 19.00 – 23.00 | 0.15 – 0.60 | 0.15 – 0.60 |
| Density | Melting Point | Tensile Strength | Yield Strength (0.2%Offset) | Elongation |
| 7.94 g/cm3 | 1385 °C (2525 °F) | Psi – 75,000 , MPa – 520 | Psi – 30,000 , MPa – 205 | 30 % |
| STANDARD | WERKSTOFF NR. | UNS | JIS | BS | GOST | AFNOR | EN | OR |
| Incoloy 800 | 1.4876 | N08800 | NCF 800 | NA 15 | ЭИ670 | Z8NC32-21 | X10NiCrAlTi32-20 | XH32T |
| Incoloy 800H | 1.4958 / 1.4876 | N08810 | NCF 800H | NA 15(H) | ЭИ670 | Z8NC33-21 | X5NiCrAlTi31-20 | XH32T |
| Incoloy 800HT | 1.4959 / 1.4876 | N08811 | NCF 800HT | NA 15(HT) | ЭИ670 | – | X8NiCrAlTi32-21 | XH32T |
Incoloy Forged Fittings Grades We Offer
Incoloy 800 Forged Fittings Physical Properties
| Grades | Density (g/cm³) | Melting Point (°C) | Electrical Resistivity (μΩ·cm) | Thermal Conductivity (W/m·K) | Specific Heat Capacity (J/kg·K) |
|---|---|---|---|---|---|
| Incoloy 800/H/HT | 8.89 | 1370-1390 | 670 | 13.3 | 460 |
Incoloy 800 Forged Fittings Weight Chart
| Size (Inches) | Weight (lbs) | Weight (kg) |
|---|---|---|
| 1/2″ | 0.25 | 0.11 |
| 3/4″ | 0.35 | 0.16 |
| 1″ | 0.50 | 0.23 |
| 1-1/4″ | 0.75 | 0.34 |
| 1-1/2″ | 1.00 | 0.45 |
| 2″ | 1.30 | 0.59 |
| 2-1/2″ | 1.80 | 0.82 |
| 3″ | 2.50 | 1.13 |
| 4″ | 3.50 | 1.59 |
| 5″ | 5.00 | 2.27 |
| 6″ | 7.00 | 3.18 |
| 8″ | 11.00 | 5.00 |
Manufacturing Standards of Incoloy 800 Forged Fittings
Raw Material
Cutting
Sizing
Heat Treatment
Pickling
Beveling
Polishing
Sand Blasting
Pickling / Passivating
Inspection
Analytic
Marking
Packing & Shipping
Incoloy 800 Alloy Forged Fittings Uses
Incoloy 800 forged fittings are utilized in a wide range of sectors, because of their ability to function under pressure and heat. In the petrochemical industry, these fittings handle high-temperature cracking units and reactors. In power plants, they’re used in superheater and reheater tubes. Chemical processing units rely on Incoloy 800H forged fittings for acid handling and reaction vessels. Heat treatment equipment uses them in furnace parts and baskets. In the oil and gas industry, these fittings help manage upstream processing and piping. The aerospace industry use Incoloy 800HT forged fittings in jet engines and exhaust systems where heat resistance is critical.
Why Choose Midland Alloys Inc. for Incoloy Alloy Forged Fittings
Midland Alloys Inc. is a reliable supplier of UNS-N08811 forged fittings in India, known for their high quality and precision. We provide fittings that meet international standards, with certifications such as ISO 9001:2015, PED 2014/68/EU and EN 10204 3.1/3.2 Mill Test Certificates. We also support third-party inspections by agencies such as TÜV, BV, SGS and DNV. We understand the significance of timely delivery, proper documentation and export compliance. Every product goes through extensive testing, including hydrostatic, ultrasonic, radiographic, and PMI inspections. We also do mechanical tests such as tensile, hardness, flattening and bend testing when necessary. We focus on quality, reliability, and long-term partnerships.
FAQs – Incoloy 800/800H/800HT Forged Fittings
Heat treatment processes such as annealing or solution treatment improve the mechanical strength and corrosion resistance of Incoloy 800H and 800HT fittings.
Incoloy 800, 800H, and 800HT forged fittings differ mainly in their carbon content and creep-rupture strength. The basic alloy is Incoloy 800 while 800H has a greater carbon content for increased strength at high temperatures, and 800HT has regulated aluminum and titanium for even better thermal performance.
Yes, all three alloys offer excellent resistance to oxidation, carburization, and high-temperature corrosion, making them suitable for extreme service conditions.
Prices usually range from ₹1,500 to ₹3,500 per piece, depending on size, type, and features. For the latest prices, it is recommended to contact manufacturers or suppliers directly.
Yes, they have good weldability using conventional welding techniques, though post-weld heat treatment may be required depending on the application.
