Duplex Steel Forged Fittings Manufacturer & Supplier
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Duplex Steel Forged Fittings are strong, corrosion resistant components composed of ferritic and austenitic stainless steel mix. These fittings connect piping systems securely in high-pressure environments. Midland Alloys Inc. is a leading Duplex forged fittings supplier in Mumbai, India, providing high-quality products made with advanced forging and heat-treatment technologies. We manufacture duplex steel forged fittings that meet ASTM A182 and ASME SA182 standards. Our product line includes Duplex Steel UNS S31803 Forged Fittings and Duplex Steel UNS S32205 Forged Fittings, which are available in a variety of configurations such as socket weld duplex forged fittings and threaded duplex forged fittings. We provide Tees, Elbows (45° and 90°), Couplings (Full/Half), Cross, Union, Swage Nipple, Plug, Cap, and Bush. Sizes range from ¼” to 4″ NB, with custom options available.
Benefits of ASME SA182 Duplex Forged Fittings
- Resist pitting and crevice corrosion in chloride-heavy environments.
- Handle pressure without cracking or deforming.
- Excellent strength-to-weight ratio compared to other stainless fittings.
- Better fatigue resistance than standard austenitic grades.
- Work well across high and low temperatures.
- Durable in aggressive chemical conditions.
- Available in precise shapes and tolerances for easy installation.
ASTM A182 Duplex Forged Fittings – Uses
Specification of Duplex Steel Forged Fittings
Socketweld : 1/8" to 4" NB
Screwed-Threaded : 1/8" to 4" NB
ASTM A182/ASME SA182
ASME 16.11, MSS SP-79, 83, 95, 97, BS 3799
Forge, Cast, Push, Press, etc.
2000 LBS, 3000 LBS, 6000 LBS, 9000 LBS
Socketweld Fittings, Screwed-Threaded Fittings
Types of Duplex Steel Forged Fittings
Manufacturing Types
- Threaded Forged Fittings
Designed with internal or external threads, these fittings enable easy installation and removal without the need for welding.
- Socket Weld Forged Fittings
These fittings are connected by inserting the pipe into a recessed socket and welding around the joint to create a secure, leak-resistant connection.
- Screwed Fittings
Like threaded fittings, screwed fittings are assembled using screw threads, making them easy to install and economical to maintain.
- BSPT
These threaded fittings are manufactured according to British Standard Pipe Taper specifications, ensuring a reliable and tight sealing connection.
- NPT
Built to National Pipe Thread standards, these fittings provide a dependable seal and are widely used in piping systems for various industrial applications.
Forms
- Forged Elbow
Available in 45° and 90° configurations, elbows help change the direction of fluid flow while minimizing pressure loss.
- Forged Bushing
Bushings are used to decrease the bore size of a fitting or valve connection, allowing pipes of different diameters to be joined.
- Forged Tee
Designed to divide or combine fluid flow in three directions, tees are essential for creating branch connections in pipelines.
- Forged Coupling
Couplings provide a secure connection between two pipes and are available in threaded and socket weld designs.
- Forged Plug
Plugs are used to seal open pipe ends and are commonly applied for isolation, maintenance, or pressure testing purposes.
- Forged Cross
Featuring four openings, cross fittings connect four pipes and are used where fluid distribution is required in multiple directions.
Contact us today to discuss how Duplex Steel Forged Fittings can benefit your application. Whether you need guidance in selecting the right pipes or have specific requirements, our team of experts is here to help you find the optimal solution.
Duplex & Super Duplex Steel Forged Fittings Grades We Offer
Duplex Steel Socket Weld Fittings Dimensions
| Nominal Size | Socket Bore Dia | Bore Dia of Fittings | Socket Wall Thickness | Body Wall | Depth of Socket | Center to Bottom of Socket | |||||||||||||||
| D N | NPS | B | D | C | Gmin | J min | A | ||||||||||||||
| 3000 | 6000 | 9000 | 3000 | 6000 | 9000 | 3000 | 6000 | 9000 | 90° Elbow Tee Cross | 45° Elbow | |||||||||||
| ave | min | ave | min | ave | min | 3000 | 6000 | 9000 | 3000 | 6000 | 9000 | ||||||||||
| 6 | 1/8 | 10.9 | 6.1 | 3.2 | 3.18 | 3.18 | 3.96 | 3.43 | 2.41 | 3.15 | 9.5 | 11.0 | 11.0 | 8 | 8 | ||||||
| 8 | 1/4 | 14.3 | 8.5 | 5.6 | 3.78 | 3.30 | 4.60 | 4.01 | 3.02 | 3.68 | 9.5 | 11.0 | 13.5 | 8 | 8 | ||||||
| 10 | 3/8 | 17.7 | 11.8 | 8.4 | 4.01 | 3.50 | 5.03 | 4.37 | 3.20 | 4.01 | 9.5 | 13.5 | 15.5 | 8.0 | 11.0 | ||||||
| 15 | 1/2 | 21.9 | 15.0 | 11 | 5.6 | 4.67 | 4.09 | 5.97 | 5.18 | 9.53 | 8.18 | 3.73 | 4.78 | 7.47 | 9.5 | 15.5 | 19.0 | 25.5 | 11 | 12.5 | 15.5 |
| 20 | 3/4 | 27.3 | 20.2 | 14.8 | 10.3 | 4.90 | 4.27 | 6.96 | 6.04 | 9.78 | 8.56 | 3.91 | 5.56 | 7.82 | 12.5 | 19.0 | 22.5 | 28.5 | 13 | 14 | 19 |
| 25 | 1 | 34 | 25.9 | 19.9 | 14.4 | 5.69 | 4.98 | 7.92 | 6.93 | 11.38 | 9.96 | 4.55 | 6.35 | 9.09 | 12.5 | 22.5 | 27.0 | 32.0 | 14.0 | 17.5 | 20.5 |
| 32 | 1-1/4 | 42.8 | 34.3 | 28.7 | 22.0 | 6.07 | 5.28 | 7.92 | 6.93 | 12.14 | 10.62 | 4.85 | 6.35 | 9.70 | 12.5 | 27.0 | 32.0 | 35.0 | 17.5 | 20.5 | 22.5 |
| 40 | 1-1/2 | 48.9 | 40.1 | 33.2 | 27.2 | 6.35 | 5.54 | 8.92 | 7.8 | 12.70 | 11.12 | 5.08 | 7.14 | 10.15 | 12.5 | 32.0 | 38.0 | 38.0 | 20.5 | 25.5 | 25.5 |
| 50 | 2 | 61.2 | 51.7 | 42.1 | 37.4 | 6.93 | 6.04 | 10.92 | 9.5 | 13.84 | 12.12 | 5.54 | 8.74 | 11.07 | 16.0 | 38.0 | 41.0 | 54.0 | 25.5 | 28.5 | 28.5 |
| 65 | 2-1/2 | 73.9 | 61.2 | 8.76 | 7.62 | 7.01 | 16.0 | 41.0 | 28.5 | ||||||||||||
| 80 | 3 | 89.9 | 76.4 | 9.52 | 8.30 | 7.62 | 16.0 | 57.0 | 32.0 | ||||||||||||
| 100 | 4 | 115.5 | 100.7 | 10.69 | 9.35 | 8.56 | 19.0 | 66.5 | 41.0 | ||||||||||||
Duplex Steel Threaded Fittings Dimensions
| Nominal Size | Center-to-End | Outside Diameter of Band | Wall Thickness | Length of Thread | |||||||||||
| DN | NPS | A | H | G min | min | mim | |||||||||
| 90° Elbows, Tees, Crosses | 45° Elbows | ||||||||||||||
| 2000 | 3000 | 6000 | 2000 | 3000 | 6000 | 2000 | 3000 | 6000 | 2000 | 3000 | 6000 | ||||
| 6 8 10 | 1/8 1/4 3/8 | 21 21 25 | 21 25 28 | 25 28 33 | 17 17 19 | 17 19 22 | 19 22 25 | 22 22 25 | 22 25 33 | 25 33 38 | 3.18 3.18 3.18 | 3.18 3.30 3.51 | 6.35 6.60 6.98 | 6.4 8.1 9.1 | 6.7 10.2 10.4 |
| 15 20 25 | 1/2 3/4 1 | 28 33 38 | 33 38 44 | 38 44 51 | 22 25 28 | 25 28 33 | 28 33 35 | 33 38 46 | 38 46 56 | 46 56 62 | 3.18 3.18 3.68 | 4.09 4.32 4.98 | 8.15 8.53 9.93 | 10.9 12.7 14.7 | 13.6 13.9 17.3 |
| 32 40 50 | 1-1/4 1-1/2 2 | 44 51 60 | 51 60 64 | 60 64 83 | 33 35 43 | 35 43 44 | 43 44 52 | 56 62 75 | 62 75 84 | 84 102 | 3.89 4.01 4.27 | 5.28 5.56 7.14 | 10.59 11.07 12.09 | 17.0 17.8 19.0 | 18.0 18.4 19.2 |
| 65 80 100 | 2-1/2 3 4 | 76 86 106 | 83 95 114 | 95 106 114 | 52 64 79 | 52 64 79 | 64 79 79 | 92 109 146 | 102 121 152 | 121 146 152 | 5.61 5.99 6.55 | 7.65 8.84 11.18 | 15.29 16.64 18.67 | 23.6 25.9 27.7 | 28.9 30.5 33.0 |
Duplex Steel Forged Fittings Tolerance Chart
| Minimal Diam. | Outer Dia. For Bevel End | Inner Dia. For End | Elbow | Tee | Reducer | Cap | 180° Elbow | |||||
| DN | NPS | A | B | C | M | H | E | O | K | Roughness | ||
| 500-600 | 20-24 | +6.4/-4.8 | 4.8 | 3.2 | 3.2 | 3.2 | 3.2 | 4.8 | 9.6 | – | – | – |
| 650-750 | 26-30 | |||||||||||
| 4.8 | 4.8 | 4.8 | 4.8 | |||||||||
| 800-1200 | 32-48 | |||||||||||
| 1250-1500 | 50-60 | +9.6/-6.4 | 6.4 | 9.6 | 9.6 | 9.6 | 9.6 | 9.6 | – | |||
| 1550-1750 | 62-70 | +12.7/-9.6 | 9.6 | 12.7 | 12.7 | – | ||||||
| 1800-2000 | 72-80 | +16/-12 | 12 | 16 | 16 | |||||||
| 15-65 | 1/2-2 1/2 | +1.6/-0.8 | 0.8 | 1.6 | 1.6 | 1.6 | 1.6 | 1.6 | 3.2 | 6.4 | 6.4 | 0.8 |
| 80-100 | 3-4 | 1.6 | 1.6 | 6.4 | ||||||||
| 125-200 | 5-8 | +2.4/-1.6 | ||||||||||
| 250-450 | 10-18 | +4/-3.2 | 3.2 | 2.4 | 2.4 | 2.4 | 2.4 | 2.4 | 9.6 | |||
Manufacturing Process of Duplex Steel Forged Fittings
Raw Material
Cutting
Sizing
Heat Treatment
Pickling
Beveling
Polishing
Sand Blasting
Pickling / Passivating
Inspection
Analytic
Marking
Packing & Shipping
Applications of Duplex Steel Forged Fittings
Why Choose Midland Alloys Inc. for ANSI B16.11 Duplex Forged Fittings
FAQs –Duplex Steel Forged Fittings
Price ranges from ₹450–₹750 per kg depending on grade (S31803 or S32205), size, and type.
Standard sizes range from ¼” NB to 4″ NB. Custom sizes are also available.
They work well up to 600°C and pressure ratings up to 6000 PSI, depending on fitting type.
Yes, but it needs controlled conditions to avoid damaging the ferritic/austenitic structure. Welding is mostly done with care or avoided if threaded or socket weld types are used.