Incoloy 825 Forged Fittings Manufacturer
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Incoloy 825 Forged Fittings are high-performance pipe components manufactured from a nickel-iron-chromium alloy that resists corrosion in demanding conditions. Midland Alloys is a prominent Incoloy 825 forged fittings manufacturer in India with many years of experience making high-quality components. These fittings are composed of Alloy 825 (UNS N08825), which is known for its high resistance to stress corrosion cracking up to 302°F (150°C). They are available in many forms, such as round, square, hex (A/F), rectangle, billet, ingot, forging, wire coil and wire mesh. The fittings range in size from 5 mm to 500 mm, and can be customized to fulfill individual requirements. We make them from high-quality raw materials utilizing forging, and heat treatment procedures that improve strength and durability. We follow ASTM B166 / ASME SB166 standards and supply globally with full quality assurance. Our advanced equipment, skilled team, and strict inspections ensure each piece meets the highest expectations.
Benefits of Forged Incoloy 825 Fittings
Forged Incoloy 825 fittings provide reliable performance in demanding situations. Here’s what makes them an excellent choice:
- Incoloy N08825 forged pipe fittings resist acids, alkalis, and seawater — great for chemical and marine use
- These forged Incoloy 825 fittings stay strong under heat, making them ideal for thermal processing
- Nickel-iron-chromium forged fittings are easy to weld and shape, perfect for custom setups
- Socket weld Incoloy 825 fittings handle stress without cracking in chloride-rich conditions
ASME SB564 alloy 825 fittings and Inconel 718 forged fittings may look similar, but they serve very different needs. Alloy 825, also known as UNS N08825, is ideal for handling corrosion in acidic and marine environments. It contains molybdenum, copper, and titanium, which make it tough against aggressive chemicals and seawater exposure. In contrast, Inconel 718 is built for strength and heat. It has niobium and other elements that let it perform under high stress and temperatures up to 1300°F making it better for jet engines, turbines, and high-heat power systems. If you prioritize corrosion resistance and chemical handling forged Alloy 825 fittings are the perfect choice. Inconel 718 forged fittings are recommended for systems that are subjected to high temperatures, and pressures. Selecting the appropriate material promotes long-term safety and performance.
Specification of Incoloy 825 Forged Fittings
Socketweld : 1/8" to 4" NB
Screwed-Threaded : 1/8" to 4" NB
ASTM B564/ASME SB564
ASME 16.11, MSS SP-79, 83, 95, 97, BS 3799
Forge, Cast, Push, Press, etc.
2000 LBS, 3000 LBS, 6000 LBS, 9000 LBS
Socketweld Fittings, Screwed-Threaded Fittings
Types of Incoloy 825 Forged Fittings
Manufacturing Types
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Threaded Forged FittingsDesigned with internal or external threads, these fittings allow quick assembly and disassembly without welding.
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Socket Weld Forged FittingsThese fittings are joined by inserting the pipe into a recessed area of the fitting and welding around it, ensuring strong, leak-proof joints.
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Screwed FittingsSimilar to threaded types, screwed fittings are connected using screw threads, making installation simple and cost-effective.
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BSPTBushings help reduce the bore size in a fitting or valve connection by joining pipes of varying diameters.
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NPTEnd caps are used to seal a pipeline's end, shielding it from impurities and guaranteeing closed systems' safety.
Forms
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Forged ElbowElbows, which come in 45° and 90° varieties shift the direction of flow with little pressure loss.
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Forged BushingBushings help reduce the bore size in a fitting or valve connection by joining pipes of varying diameters.
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Forged TeeUsed to split or combine flow across three directions essential for branching pipeline.
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Forged CouplingOffer a safe connection between two pipes; threaded and socket-welded options are available.
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Forged PlugClose open pipe ends which are frequently used for isolation or testing.
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Forged CrossWith four openings, cross fittings help connect four pipes used when fluid distribution needs to occur in multiple directions.
Contact us today to discuss how Incoloy 825 Forged Fittings can benefit your application. Whether you need guidance in selecting the right pipes or have specific requirements, our team of experts is here to help you find the optimal solution.
Technical Details & Delivery Condition
| Grade | C | Mn | Si | S | Al | Ti | Fe | Ni | Cr |
| Incoloy 825 | 0.10 max | 0.50 max | 0.50 max | 0.015 max | 0.40 max | 0.40 max | 5.0 max | 58.0 min | 20.0 – 23.0 |
| Density | Melting Point | Tensile Strength | Yield Strength (0.2%Offset) | Elongation |
| 8.4 g/cm3 | 1350 °C (2460 °F) | Psi – 1,35,000 , MPa -930 | Psi – 75,000 , MPa – 517 | 42.5 % |
| STANDARD | UNS | WNR. | AFNOR | EN | JIS | BS | GOST | OR |
| Incoloy 825 | N08825 | 2.4858 | NC22DNB4M | NiCr22Mo9Nb | NCF 825 | NA 21 | ЭП703 | ЭИ602 |
Incoloy Forged Fittings Grades We Offer
Incoloy 825 Forged Fittings Physical Properties
| Grades | Density (g/cm³) | Melting Point (°C) | Electrical Resistivity (μΩ·cm) | Thermal Conductivity (W/m·K) | Specific Heat Capacity (J/kg·K) |
|---|---|---|---|---|---|
| Incoloy 825 | 8.85 | 1300-1350 | 710 | 14.6 | 460 |
Incoloy 825 Forged Fittings Weight Chart
| Size (Inches) | Weight (lbs) | Weight (kg) |
|---|---|---|
| 1/2″ | 0.25 | 0.11 |
| 3/4″ | 0.35 | 0.16 |
| 1″ | 0.50 | 0.23 |
| 1-1/4″ | 0.75 | 0.34 |
| 1-1/2″ | 1.00 | 0.45 |
| 2″ | 1.30 | 0.59 |
| 2-1/2″ | 1.80 | 0.82 |
| 3″ | 2.50 | 1.13 |
| 4″ | 3.50 | 1.59 |
| 5″ | 5.00 | 2.27 |
| 6″ | 7.00 | 3.18 |
| 8″ | 11.00 | 5.00 |
Manufacturing Standards of Incoloy 825 Forged Fittings
Raw Material
Cutting
Sizing
Heat Treatment
Pickling
Beveling
Polishing
Sand Blasting
Pickling / Passivating
Inspection
Analytic
Marking
Packing & Shipping
Uses of ASME B16.11 Incoloy 825 Fittings
ASME B16.11 Incoloy 825 fittings are widely used in a variety of sectors, due to their dependability and strength. In the food processing company, welded Incoloy 825 forged fittings handle acidic, and salty materials without corrosion. In the power generation industry, these fittings manage steam and high temperatures efficiently. The marine industry uses ASTM B564 Incoloy 825 forged fittings for offshore equipment and seawater systems. In the oil and gas sector, ASME SB564 alloy 825 fittings perform well in sour gas and deep drilling operations. In the chemical processing industry, these fittings resist harsh chemicals and maintain safety in reactors and pipelines.
Why Choose Midland Alloys Inc. for Incoloy 825 Forged Fittings
Midland Alloys Inc. is a leading Incoloy 825 forged fittings manufacturer committed to delivering quality with precision. Our certifications include ISO 9001:2015, PED 2014/68/EU, and EN 10204 3.1/3.2. We support third-party inspections by TÜV, BV, SGS, and DNV, so clients get full confidence in every order. Our team ensures quick deliveries, reliable support, and full export documentation. Fittings go through strict in-house and third-party tests like hydrostatic, ultrasonic, radiographic, and PMI checks. We also perform tensile, hardness, flattening, and bend tests as per client requests. Clients across the Middle East, Europe, and Southeast Asia return to us for consistent quality, honest service, and dependable products.
FAQs – Incoloy 825 Forged Fittings
Yes, Incoloy 825 retains good toughness at low temperatures, making it ideal for some cryogenic and sub-zero applications, depending on the conditions.
Incoloy 825 forged fittings are typically available in pressure classes such as 2000#, 3000#, 6000#, and 9000#, according to ASME B16.11 and MSS SP-79 standards.
Incoloy 825 can be welded using common methods such as GTAW, SMAW, and GMAW with matching filler metals like ERNiCrMo-3.
Yes, Incoloy 825 is NACE MR0175 compliant and is suitable for use in H₂S-rich sour gas conditions, commonly found in oil and gas applications.
